Services
Product Design
Our design process begins after interacting with our clients and thoroughly reviewing their objectives and design requirements. Our Design team then works together to generate a series of concept sketches and all concepts are evaluated by the client across every phase of the design process and refined based on their feedback to produce a final design direction. Our process starts from market analysis to goes up to the final product launch. We will combine creative vision, technical expertise, and our design skills to help you develop a product and get where you need to be.
With our design parameters and deep knowledge, we transform ideas into engineering drawings, concept to detailed design, development to simulation by adhering international standards.
SANQ multi-disciplinary design solutions for the following:
3D Modeling & 2D Drafting
Engineering Drawings & Detailing
Complex Surface Modeling
New Product Development
Geometric Dimensioning & Tolerancing (GD & T)
Legacy Data Conversion & Migration
Engineering Change Management
Design Optimization
Parametric / Non Parametric Designing
Exploded Views for Assemblies
Custom Part Libraries
Creating Manufacturing / Fabrication Drawings
Detailing for Fixture Designing
Assembly Animations
Visualization
Technical Documentation
Tooling Design (Fixture/ Dies/Pattern)
BIW Design
Front End Engineering Design (FEED)
Analysis
SANQ is specialized in various design validation and performance check under severe loading conditions. The wide range of simulation and the computational engineering solutions offers high quality results by reducing the cost and timeframe of the products by enabling constructive designs and conceptual drawings.
Computer Aided Engineering are the possible ways to forecast and quantify the effects of real-world conditions on a part or assembly and helps to test complex geometry and the ability to capture local effects acting on a small area of the design.
Our wide range of services as follows:
FEA
Structural Analysis (Linear, Non-linear)
Thermal Analysis (Steady State and Transient)
Noise, Vibration, Harshness Analysis (NVH Analysis)
Crash / Impact Analysis
Durability Analysis
Contact Stress Analysis
Dynamic validation
Composite Analysis
Fatigue, Fracture & Vibrational Analysis
Static and Dynamic Analysis
Modal Analysis
Buckling Analysis
Multi-body Dynamic Analysis
CFD
Simulation of Internal & External Fluid Flow Analysis
Heat Transfer Analysis
Multiphase Flow Analysis
Mold Flow Analysis
Hydrodynamic Analysis
Thermodynamic Analysis
Combustion Analysis
Turbo Machinery Analysis
Aerodynamic Analysis
Fluid-Structure Interaction Analysis
API CAD CUSTOMIZATION
Design Automation provides excellent way of automating repetitive tasks thereby ensuring timely delivery of projects and more focus on new opportunities and development tasks. We can provide end-to-end design automation solutions for the engineering design process.
A simple minor customization of your CAD, CAM or CAE application and automation of your repetitive manual procedures could save up to 95% of your time and have a tremendous impact on your productivity.
Many repetitive procedures and routine steps in your design and manufacturing process can be automated. Customization of CAD helps customers to do things faster, efficient and accurate.
Our wide range of services as follows:
CAD –PDM or SAP Integration Tools
CAD -DB (SQL Server) Integration Tools
CAD Software Development
Product / Sales Configurator Development
Development of Product Variants
Development of Knowledge Based Tools
Design Automation (API Programming for CAD/PDM)
REVERSE ENGINEERING
The process of creating a CAD model for reverse engineering services starts with Laser scanning and CMM data generation and require some understanding of the original designer’s thought process. We are capable of measuring a variety of components and assemblies both large and small. Measurement strategies include both tactile and non-contact scanning in the form of touch trigger probing and laser scanning. Scan data is used to create 3D CAD models for use in design and development activities. Our reverse engineering team helps us to create quick drawings from old parts and templates.
Reverse Engineering refers to the process of re-creating design drawings by taking measurements and/or scans of the part itself.
It’s a simple, two-step process:
Scan the object
Create a 3D model of the object.
Our core expertise as follows:
3D Laser Scanning
Computer- Aided Verification (CAV)
Modeling Support
Part Digitization
3D Scan Data to Parametric Models
STL Files to Parametric Models
We also provide Inspection services which help you to reduce risk, ensure quality and accuracy, as well as meeting regulatory requirements.
Rapid Prototyping / Prototype Development
The prototype is an important milestone in product creation as it’s going to if your idea is viable and executable. Using the 3D Engineering model various rapid prototyping processes are considered for fabrication. The prototyping process involves producing functional full scale models of the product. The prototype must be evaluated for proper fitment of components, mechanism functionality, human factors, user experience and overall form.
Engineering revisions are made based upon the findings of the prototype testing and subsequent prototypes are produced to verify issue corrections to achieve optimal functionality. It is a lot easier to visualize something than it is to actualize it. You may have a great idea in mind but unless you can find someone to help you bring it to life, it’s not going to go much further than your imagination.
We help product design engineers to develop CAD prototypes for eliminating iterative design process for testing to help save time and cost.
Our Rapid Prototyping services includes:
3D Printing
Stereo Lithography(SLA)
Selective Laser Sintering(SLS)
Fused Deposition Modeling(FDM)
Direct Metal Laser Sintering(DMLS)
Manufacturing Support Services
Our Manufacturing Engineering Services operates in the industrialization phase to define the means of production and help optimize their manufacturing capability. We also participate in defining workflows and production lines and in developing industrial validation plans and piloting each step before production line-up. Our services can help you plan your manufacturing process so that you can reduce your time-to-market, effectively utilize manpower, optimize the use of materials and achieve quality standards.
We ensure well-accepted quality procedures and documentation standards are in place throughout the manufacturing services process. We integrate our diversified knowledge and experience with latest engineering technologies to support our clients in developing right solutions to meet specific production requirements. We take pride in assisting our clients from initial design process till the final product.
We render manufacturing services in following area:
Post Processor Customization
Tool Path Optimization
Multi-Axis Programming for Lathe, Mills & Turns
Wire EDM & CNC Router Programming
Sheet Metal Design
5 Axis Machining Programming
Process and Maintenance
Production Planning, Production Control and Operations.
Engineering, Fabrication & Assembly.
Design for Manufacturing (DFM)
Cost Impact / Machinability
Manufacturability Planning
CMM programming
Should Cost Analysis
CAM Programming Services
Value Engineering
Value Engineering is referred to an organized and systematic process used to analyze the functions of a product or process so as to improve the value of the same. Our unique process can help you enhance the functionality of your core operations thereby saving on cost and time. It promotes the substitution of materials and methods with less expensive alternative, without changing its functionality.
Our design optimization solutions bring cost saving and expedites product development processes with meeting the required targets in performance, reliability, quality, and safety.
VE / VA: ( Design Format – Will send reference )
Alternate Manufacturing Process
Weight Optimization
Material Substitution
Cost Reduction
Electrical & Electronics
We render end-to-end solutions across multiple industries. Our team supports the development of comprehensive systems that are compatible with low, medium and high voltage applications. With our hand-skilled expertise, we implement cost-effective, intuitive, robust solutions for electrical and electronics challenges.
We focus on cost optimization and qualitatively benchmarked embedded electronic equipment and electrical systems.
Electrical
PCB Design
Control Panel Design
Wire Harness Design
Electrical Schematics
Lighting Design and Analysis
Electronics
Analog Circuit Design
Digital Circuit Design
Microprocessor/Microcontroller Design
Wireless Circuit Designs
Communications Interface Designs
Control system architecture
Filed instrument location
Robo Programming
Robo Programming is used to perform autonomous tasks and automate, maintain and assemble the process which is useful for wide range of repetitive tasks for long productions runs resulting the increase of productivity, safety, efficiency, quality and consistency of the product with milli or micro inch accuracy.
We work with robotic systems to integrate robots with a wide variety of applications, such as:
Pick and place
Part and Product Manipulation
Line tracking
Drilling
Welding
Palletizing
Safety control
Routing
Painting & Polishing
De- Burring & De- Flashing
We work with robotic systems to integrate robots with a wide variety of applications, such as:
- Layout considerations for robotic systems
- Robotic systems integration safety regulations
- Robotic systems and humans interface / Interaction